6 Best High Intensity Magnetic Separators for Industrial Success in 2026
As we navigate the industrial landscape of 2026, the demand for high-purity minerals and efficient recycling processes has never been greater. Choosing the Best high intensity magnetic separators is no longer just an operational preference; it is a critical strategic decision for mining, recycling, and food processing facilities worldwide. High-intensity magnetic separation technology has evolved to handle increasingly complex ores and finer contaminants that traditional systems simply cannot capture.
In this guide, we explore the top six systems currently leading the market. These machines represent the pinnacle of magnetic engineering, offering field strengths that reach up to 2.0 Tesla and beyond. From wet high intensity magnetic separators (WHIMS) to dry high-gradient systems, these selections prioritize recovery rates, energy efficiency, and long-term reliability.
Table of Contents
- 1. Oromineral Wet High Intensity Magnetic Separator (WHIMS)
- 2. Metso HGMS: The High-Gradient Powerhouse
- 3. Eriez Vertical WHIMS: Innovation in Washing
- 4. Steinert HGS: Dry Processing Excellence
- 5. Kanetec Sanitary High-Intensity Magnetic Bars
- 6. Bunting Magnetic Disc Separators for Rare Earths
- Technical Specification Comparison
- Frequently Asked Questions
- References
1. Oromineral Wet High Intensity Magnetic Separator (WHIMS)
The ORO Mineral Wet High Intensity Magnetic Separator (WHIMS) is a state-of-the-art technology designed for efficient separation of weakly magnetic minerals from slurries. With its robust design and advanced magnetic system, the WHIMS ensures high recovery rates and purity in mineral processing applications. It is particularly effective for treating hematite, limonite, and wolframite, where traditional gravity separation often falls short.
ORO Mineral WHIMS-002: Technical Specifications
| Specification | Details |
|---|---|
| Brand | ORO Mineral |
| Model | WHIMS-002 |
| Magnetic Field Strength | Up to 2.0 Tesla (customizable) |
| Feed Particle Size | ≤ 3mm (dependent on model) |
| Capacity | 1-50 t/h (dependent on model) |
| Power Consumption | 5-50 kW (dependent on model) |
| Operating Temperature | 0-60°C |
| Certifications | ISO 9001:2015, CE, ATEX (optional) |
Benefits of ORO Mineral WHIMS:
- Increased Efficiency: High separation capacity with minimal loss of magnetic material.
- Cost Savings: Reduced need for additional processing steps and reagents.
- Environmental Impact: Minimizes waste and environmental footprint through efficient recycling.
- Reliability: Long-lasting performance with minimal downtime.
ORO Mineral also offers a full range of complementary machinery including Washing Machinery, Classifying Machinery, Gravity Separation, and Screening Machinery.
2. Metso HGMS: The High-Gradient Powerhouse
Metso’s High Gradient Magnetic Separator (HGMS) is engineered for the recovery of weakly magnetic materials from non-magnetic matter. What makes it one of the Best high intensity magnetic separators in 2026 is its unique matrix-based design. The matrix creates massive field gradients that can capture particles as fine as 10 microns.
The HGMS is widely used in the purification of kaolin clay and the recovery of fine iron ores. By controlling slurry velocity and using high-tech matrix grades, Metso ensures that even the most feebly magnetic contaminants are trapped, significantly increasing the grade of the final product.
3. Eriez Vertical WHIMS: Innovation in Washing
Eriez has redefined the industry with its Vertical Wet High Intensity Magnetic Separator. Unlike traditional horizontal carousels, the vertical design allows for a unique dual jigging washing mechanism. This patented technology vibrates the slurry during the separation phase, preventing non-magnetic particles from getting trapped in the magnetic matrix.
For operators looking to buy the Best high intensity magnetic separators, the Eriez model offers a 4-6% higher recovery rate compared to standard designs. Its air-assisted discharge system also reduces water consumption by approximately 20%, making it a top choice for water-scarce mining regions.
4. Steinert HGS: Dry Processing Excellence
Not all high-intensity separation requires a wet slurry. The Steinert HGS (High Gradient Separator) is the market leader for dry processing of mineral raw materials such as sand, ore, and salt. Utilizing ultra-strong permanent magnets, it reaches field strengths up to 20,000 Gauss at the head pulley.
In 2026, the Steinert HGS is the preferred solution for the recycling of incineration bottom ash and the cleaning of wollastonite. Its modular design allows for multi-stage cascades, meaning you can achieve multiple grades of separation in a single pass of the belt.
5. Kanetec Sanitary High-Intensity Magnetic Bars
While often smaller in scale, the high-intensity magnetic bars from Kanetec are essential for the food and pharmaceutical industries. These bars utilize rare-earth neodymium magnets to achieve surface flux densities exceeding 1.35 Tesla (13,500 Gauss).
Kanetec’s 2026 lineup features waterproof, heat-resistant (up to 240°C) constructions. These are the Best high intensity magnetic separators for removing microscopic stainless steel fragments and work-hardened wear particles from viscous liquids or fine powders, ensuring HACCP compliance in food safety.
6. Bunting Magnetic Disc Separators for Rare Earths
For the highly specialized field of rare earth mineral processing, the Bunting Magnetic Disc Separator is a technical marvel. It features up to three high-intensity electromagnetic discs, each infinitely adjustable. This allows for the simultaneous separation of multiple paramagnetic minerals based on their varying degrees of magnetic susceptibility.
This system is the gold standard for processing beach sands (ilmenite, garnet, monazite) and black mass recycling from electric vehicle batteries. Its ability to create up to seven separate material streams in one pass makes it incredibly efficient for complex mineral suites.
Technical Specification Comparison
| Feature | ORO Mineral WHIMS | Metso HGMS | Steinert HGS | Bunting Disc |
|---|---|---|---|---|
| Field Strength | Up to 2.0 Tesla | Variable High Gradient | 20,000 Gauss | Adjustable to 2.0T |
| Processing Mode | Wet (Slurry) | Wet (Fine Slurry) | Dry (Granular) | Dry (Fine Granular) |
| Cooling System | Water Cooled | Closed-loop Water | Air Cooled | Natural/Fan |
| Key Application | Hematite/Limonite | Kaolin/Fine Ores | Industrial Minerals | Rare Earths/Beach Sand |
Frequently Asked Questions
What defines a “High Intensity” magnetic separator?
High intensity typically refers to any magnetic separation equipment that generates a magnetic field strength of 0.8 Tesla (8,000 Gauss) or higher. These are required to move paramagnetic or weakly magnetic materials that do not respond to standard magnets.
Why choose wet separation (WHIMS) over dry?
Wet separation is generally more effective for very fine particles (less than 100 microns) because the water helps to disperse the particles and prevents them from sticking together due to electrostatic forces or moisture.
How do ORO Mineral products compare in durability?
ORO Mineral WHIMS units are built with 304/316 stainless steel and rubber linings to handle abrasive slurries. Their focus on minimal downtime and customizable wear parts ensures a long service life even in harsh mining environments.
